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Metal parts painting Product List

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[Coating Example] Eiwa Kogei Co., Ltd. <Powder Coating Industrial Machinery>

Leave everything from metal coating, paint stripping, zinc plating, pre-treatment before painting, to trial painting and mass production painting to us!

We would like to introduce examples of mass production painting and small lot painting that our company has conducted. We have implemented mass production painting for fence fittings, motorcycle parts, and refrigerator-related components, as well as small lot painting for motor covers, lighting devices, and operation panels. We can deliver under your company name nationwide to your contracted clients. Please feel free to consult us regarding metal painting. 【Overview of Mass Production Painting Examples (Partial)】 ■ Fence fittings: 100x20x30mm ■ Motorcycle parts ・φ10x150mm (with bending) ・40x20x20mm ■ Refrigerator-related components: 200x30x60mm *For more details, please refer to the related links or feel free to contact us.

  • Painting Machine
  • Surface treatment contract service
  • Metal parts painting

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What causes small holes in the coating? Key points of pinhole defects.

Understanding the mechanism of occurrence can prevent recurrence.

Are you troubled by pinholes that create small holes in the painted surface? Even if they appear minor, they can often lead to quality issues. Many of the causes are due to solvents in the paint evaporating rapidly or gases emanating from the substrate. Particularly, thick applications and deviations in drying conditions can easily trap air bubbles inside. Additionally, the frequency of occurrence can vary significantly depending on the type of material and the state of pretreatment. As a countermeasure, managing film thickness and optimizing the drying process are crucial. So, why do pinholes occur sometimes even under the same conditions? Paint defects cannot be improved with a vague approach. Accurately identifying the cause is the first step in preventing recurrence. Our company has published materials summarizing case studies on improving paint defects, including pinholes. Please take a moment to review them to avoid repeating the same issues.

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  • Metal parts painting

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Fujimura Coating Industry Co., Ltd. Introduction to Metal Parts Coating

Leave the reduction of defect rates to us!

Fujimura Coating Industry Co., Ltd. specializes in the painting of metal parts. We have a track record with over 50 automotive-related manufacturers and implement comprehensive strategies to reduce defect rates consistently, including before and after painting. We quickly resolve painting issues such as staining, dripping, and scratches by using painting methods suited to the products. 【Painting Methods】 ■ Cationic Electrodeposition Coating ■ Electrostatic Spray Coating ■ Cationic Electrodeposition Coating + Electrostatic Spray Coating ■ Chemical Treatment *For more details, please refer to our catalog or feel free to contact us.

  • Processing Contract
  • Other contract services
  • Other Auto Parts
  • Metal parts painting

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High-quality coating of metal parts

Rust prevention, solvent coating, powder coating, balancing durability and aesthetics! Capable of painting complex shapes as well.

Our company provides "high-quality painting of iron parts" with customizable film thickness and gloss specifications to meet your requirements. We accommodate a wide variety of painting methods, including rust prevention painting, topcoat painting (air-drying), baking paint, and powder coating. Additionally, for signal arms (iron pipes), we also perform surface treatments such as hot-dip galvanizing in collaboration with JIS-certified factories. 【Features】 ■ Customization available to meet customer requirements, such as film thickness and gloss specifications ■ High-quality painting services provided ■ Balances durability and aesthetics ■ Available sizes: Width 1m × Height 2.4m × Length 12m, Weight 5t *For more details, please download the PDF or feel free to contact us.

  • Painting Machine
  • Metal parts painting

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Emergency reapplication! Within 3 days, handling 5,000 pieces.

Emergency response! Saved! 5,000 repaints completed within 3 days.

"The finish is different" "I need it repainted urgently" — In such emergencies, Eiwa Kogei responds immediately with its own stripping equipment (chemicals, heating, blasting). We accept repainting requests that other companies have declined, within 3 days and for up to 5,000 pieces. With a consistent process from zinc phosphate treatment to painting, inspection, and packaging, we ensure quick arrangements. Trust us especially during troubles. 【Cases for repainting we can handle】 - The finish color is different from the specifications - Defects such as uneven paint, drips, or spots - Color changes or rework due to specification changes - Urgent repainting requests declined by other companies

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  • Metal parts painting

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A comprehensive explanation of the causes and countermeasures for sauce leakage.

Completely prevent painting defects and drips by managing viscosity, distance, and angle.

The main causes of painting defects known as "drips" are excessive paint application, improper viscosity, and variations in gun distance. Eiwa Kogei manages paint viscosity within the appropriate range and standardizes discharge volume, spray distance, and angle to prevent excessive paint adhesion. By visualizing conditions that eliminate variations among operators, we achieve stable quality. If you are experiencing painting defects, please feel free to consult us. **Main Causes of Drips:** - Paint viscosity is too high or too low - Discharge volume from the spray gun is too high - The distance between the gun and the product is too close - Variations in painting angle - Applying too much paint at once **Eiwa Kogei's Measures and Initiatives:** - Regular measurement and proper management of paint viscosity - Standardization of discharge volume, gun distance, and angle - Visualization of working conditions and improvement of procedural documentation - Reduction of variations among operators

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What causes paint to chip easily? Basics of chipping prevention.

Adhesion and coating design determine durability.

Are you struggling with chipping of the coating due to impact? This is an important defect that directly relates to durability. The causes are insufficient adhesion and lack of coating strength. Proper substrate preparation and paint selection have a significant impact. As a countermeasure, it is crucial to design the coating according to its intended use. Coating defects cannot be improved with a vague approach. Accurately identifying the cause is the first step in preventing recurrence. We have published materials summarizing examples of chipping countermeasures. Please check them to avoid repeating the same troubles.

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Measures for Filling Holes and Handling Complaints

The paint accumulation around the hole is a critical inspection point that can lead to assembly defects and drainage issues.

Hole filling is a defect where bolt holes, drainage holes, positioning holes, etc., are blocked by paint. This issue becomes apparent to customers as problems such as bolts not passing through, not fitting into jigs, or water not draining. Causes include excessive film thickness, painting direction, component posture, jig setup, and paint pooling before drying. It is important to clearly define critical holes on the drawings and manage jig posture, spraying direction, film thickness, and post-paint inspection.

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  • Metal parts painting

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Lightweighting through powder coating for bicycles

Achieving weight reduction of bicycle parts with metal coating!

In the bicycle industry, weight reduction is an important challenge for improving riding performance. Particularly in competition-oriented bicycles such as road bikes and cross bikes, the weight of components significantly affects performance. The weight of metal parts can also be influenced by the painting method. Powder coating has the potential to achieve weight reduction while maintaining the strength of the coating. Eiwa Kogei Co., Ltd.'s powder coating contributes to the lightweighting of bicycle components. 【Application Scenes】 - Frame - Fork - Handlebar - Seat post 【Effects of Implementation】 - Improved riding performance through weight reduction - Enhanced design quality - Increased durability

  • Painting Machine
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  • Metal parts painting

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Insufficient cleaning is the cause of all painting defects and the truth behind recontamination.

Post-cleaning environmental management is important.

【Problem】Residual oil and contaminants left on the surface due to insufficient cleaning cause poor adhesion. 【Cause】Recontamination occurs due to leaving the surface after degreasing / Dust and oil from the environment adhere / Insufficient cleaning does not provide a fundamental solution / If drying is inadequate, moisture remains. 【Management Standards】It is recommended to paint immediately after cleaning and minimize the waiting time. 【Improvement Example】By strictly managing the cleaning process, defects caused by recontamination have been reduced.

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